客户案例

Specification and model 1:d1mm40 times diameter

Specification and model 2:d2mm30 times diameter

Processing material: Copper

Purpose of this improvement

1. The customer's copper processing, the environment inside and around the machine tool is very bad, so the environment is improved;

2. The high-pressure system of the customer's machine tool is easy to be blocked, which needs to be cleaned frequently. After being blocked, it is easy to cause the small drill bit to be blocked, which is easy to cause damage to the drill bit or reduce its service life;

3. No discharge, reducing the cost of waste liquid treatment for customers.

In this case, we adopted our customized V200 micro lubrication internal cooling system, and upgraded the original V200 micro lubrication system specifically designed for atomization of small-diameter drill bits, ensuring that the system can normally produce atomized particles less than 1 micron.

Description of improvement process

1. MQL micro lubrication system: customized V200 micro lubrication system

2. MQL micro lubricating oil: benshen-green-3905, which is a new product developed for copper and deep holes

3. Brand of CNC machining center: Mazak

4. Workpiece material: Copper

5. Tool handle: high precision internal cooling hydraulic tool handle for customer's own use

6. Drill bit: imported brand

Among the data and cases published by the same industry, there is no deep hole application case for 1mm diameter drill bit 20d and 2mm drill bit 30d or above in the world at present. Through this difficult challenge, the position of our micro lubrication system in the industry at home and abroad has been further consolidated.

规格型号1：D1mm40倍径

规格型号2：D2mm30倍径

加工材料：铜

此次改善的目的

   1、客户铜加工、机床内和周边的环境非常恶劣，改善环境；

   2、客户机床高压系统易堵塞，需要经常清理、堵塞以后容易导致小钻头的堵塞，这样易导致钻头损坏或降低寿命；

   3、无排放，降低客户废液处理的成本。

我们在此次案例中采用本我们定制版V200微量润滑内冷系统，在原V200微量润滑系统上专门为小直径钻头雾化设计上进行升级，确保了系统能够正常产生1微米以下的雾化颗粒。

改善过程说明

1、MQL微量润滑系统：定制版V200微量润滑系统

2、MQL微量润滑油：BENSHEN-Green-3905，该宽油是针对铜和深孔研制的新产品

3、CNC加工中心品牌：马扎克（mazak）

4、工件材料：铜

5、刀柄：客户自用高精度内冷液压刀柄

6、钻头：进口品牌

在目前同行业公布的数据和案例中，目前国际上还没有发现对1mm直径钻头20D和2mm钻头30D或以上深孔应用案例，通过此次高难度的挑战，也更加巩固了我们的微量润滑系统在国内外行业中的地位。